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不同还原气氛烧结钛酸钡基陶瓷的性能研究

Study on the Properties of BaTiO3-Based Ceramics Sintered in Different Reducing Atmospheres

  • 摘要: 由于多层陶瓷电容器中的电极材料逐渐由镍等贱金属替代贵金属,因此,为确保电极材料的良好性能,烧结需在还原气氛中进行。本文利用固相法在不同还原气氛下制备了钛酸钡基陶瓷样品,并利用X射线衍射、场发射扫描电子显微镜、拉曼光谱和X射线光电子能谱等方法表征样品的微观结构和性能,全面系统地研究了还原气氛对介电性能和可靠性的影响。研究发现,极化机制会影响钛酸钡基陶瓷的介电性能和可靠性。具体而言,随着还原气氛中H2的体积分数φ(H2)的增大,极化机制从缺陷载流子的短程跳跃极化逐渐转变为长程跃迁极化,从而影响了陶瓷的介电常数、介电损耗和绝缘电阻率。实验结果表明,样品S2的介电常数较高,介电损耗较低,绝缘性能较好,综合性能较好。此外,本研究成功制备了介质层厚为0.9 μm和容温系数为X6S的钛酸钡基多层陶瓷电容器。本研究为提升贱金属电极多层陶瓷电容器的介电性能和可靠性提供了理论与技术指导。

     

    Abstract: The internal electrode materials of multilayer ceramic capacitors are gradually being replaced by base metals such as nickel, instead of precious metals. To ensure the excellent performance of the base metal internal electrode materials, the sintering process should be conducted in a reducing atmosphere. In this study, barium titanate-based ceramics samples were prepared by the solid-state method under different reducing atmospheres. The microstructure and properties of the samples were characterized using X-ray diffraction, field emission scanning electron microscope, Raman spectroscopy, and X-ray photoelectron spectroscopy. The effects of reducing atmosphere on the dielectric properties and reliability was systematically investigated. The study found that the polarization mechanism affects the dielectric properties and reliability of barium titanate-based ceramics. Specifically, With the increase of the volume fraction of H2 in N2 (φ(H2)) in reducing atmosphere, the polarization mechanism transitions from short-range hopping polarization of defect charge carriers to long-range migration polarization, thus affecting the dielectric constant, dielectric loss, and insulation resistivity. The results showed that S2 exhibited a higher dielectric constant, lower dielectric loss, better insulation properties, and overall superior performance. Furthermore, barium titanate-based multilayer ceramic capacitors with thickness of 0.9 μm and the temperature coefficients of capacitance of X6S was successfully fabricated. This work provides theoretical and technical guidance for improving the dielectric properties and reliability of base metal electrode multilayer ceramic capacitors.

     

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