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聚合物基先进封装材料的应用与技术挑战

Applications and Technical Challenges of Polymer-Based Advanced Packaging Materials

  • 摘要: 后摩尔时代,集成电路产业转向“系统集成优化”,先进封装成为提升芯片性能的核心路径,而聚合物基先进封装材料是先进封装工艺可行性与可靠性的关键支撑。全球市场中,日本企业垄断高端领域,德美占据细分优势,中国虽加速追赶,但行业自给率不足10%,供应链自主可控能力薄弱。技术制约始终是国产材料发展缓慢的根本原因,如关键封装材料光敏聚酰亚胺面临低温固化与高分辨率、低介电损耗的协同难题,高端环氧塑封料需破解低热膨胀系数、高填料填充与低黏度的矛盾,积层绝缘胶膜则受限于细线路适配与介电均匀性的平衡,加之聚合物与硅基芯片热膨胀系数悬殊、异质界面调控困难等共性问题,严重阻碍产业进阶。因此,深入剖析聚合物基先进封装材料的各项严苛技术指标需求,破解共性根本问题,才是打破国外高端垄断、提升国产材料自给率与供应链自主可控能力的根本路径。

     

    Abstract: In the Post-Moore Era, the integrated circuit industry has shifted toward system integration optimization, with advanced packaging emerging as the core approach to enhancing chip performance. Polymer-based advanced packaging materials act as critical support for the process feasibility and reliability of advanced packaging technologies. In the global market, Japanese enterprises monopolize the high-end segment, while German and American players hold advantages in subdivided fields. Although China has accelerated its catching-up pace, the domestic industrial self-sufficiency rate remains below 10%, with weak capabilities for an independent and controllable supply chain. Technological constraints have consistently been the root cause of the slow development of domestic materials. For instance, photosensitive polyimide, a critical packaging material, is confronted with the synergistic challenges of low-temperature curing, high resolution, and low dielectric loss. High-end epoxy molding compounds must resolve the contradiction between low coefficient of thermal expansion, high filler loading, and low viscosity. Build-up dielectric films are limited by the trade-off between fine-line compatibility and dielectric uniformity. Coupled with common bottlenecks such as the significant coefficient of thermal expansion mismatch between polymers and silicon-based chips and the difficulty in regulating heterogeneous interfaces, these issues severely impede industrial advancement. Therefore, an in-depth analysis of the stringent technical index requirements for polymer-based advanced packaging materials and the resolution of fundamental common problems represent the fundamental pathway to breaking the foreign high-end monopoly, improving the self-sufficiency rate of domestic materials, and achieving independent control of the supply chain.

     

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