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聚偏氟乙烯微滤膜的制备及相转化工艺参数的优化

Preparation of Polyvinylidene Fluoride Microfiltration Membrane and Optimization of Phase Inversion Process Parameters

  • 摘要: 作者采用非溶剂致相分离的方法, 以聚偏氟乙烯(polyvinylidene fluoride, PVDF)为原料, 以 N, N-二甲基乙酰胺为溶剂制备微滤膜, 探究非溶剂添加剂的种类与含量、预蒸发时间、环境湿度等因素对膜的微观结构、纯水通量及表面亲疏水性的影响。结果表明:固定 PVDF 的质量分数为 16%, 将异丙醇(质量分数为 16%)和甘油(质量分数为 6%)混合物作为添加剂, 放入相对湿度为80% 的环境中预蒸发 4 min 后浸入水浴凝固, 可获得具有大孔径、高通量、高疏水性的 PVDF 微滤膜。该 PVDF 膜的表面结构完全开放, 支撑层由连通的蜂窝状孔结构组成, 浸润后的水通量可达到(8 650.74±305.29) L/(m2·h), 同时, 对 200 nm 的聚苯乙烯微球的截留率为 99% 以上。此外, 该PVDF 微滤膜的表面接触角为 (122±3)°, 有望用于生物医药生产过程中的空气除菌过程。

     

    Abstract: In this work, microfiltration membrane were prepared using polyvinylidene fluoride (PVDF) and N, N-dimethyl acetamide as the solvent via non-solvent induced phase separation technique. The effects of types and loading amounts of the non-solvent additives, pre-evaporation time and relative humidity on the membrane structure, pure water permeance and surface hydrophilicity/hydrophobicity were investigated. It was found that hydrophobic PVDF microfiltration membrane with large pore size and high permeance could be obtained by adding isopropanol (w=16%) and glycerol (w=6%) in the dope solution (w(PVDF)=16%), followed by evaporation for 4 min at relative humidity of 80% before being immersed in water. The PVDF membrane possessed a completely open surface and supporting layer with interconnected sponge-like porous structure. The prepared PVDF membrane showed high pure water flux of (8 650.74±305.29) L/(m2·h) after pre-wetting and 200 nm-polystyrene-microspheres rejection of more than 99%. In addition, the PVDF microfiltration membrane was hydrophobic with water contact angle of (122±3)°, which make the membrane as a promising candidate used for gas sterilization in the bio-pharmaceutical manufacturing process.

     

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